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Zheyi Pipeline (Wuhan) Co., Ltd.
dibuat khusus SCH8O/DIN UPVC/CPVC Blind Flange Untuk industri makanan/otomotif/elektronik
SCH8O/DIN UPVC/CPVC Blind Flange

SCH8O/DIN UPVC/CPVC Blind Flange

UPVC/CPVC blind flanges are high-performance pipe fittings widely used in industries such as chemicals, construction, and water treatment. They offer corrosion and high-temperature resistance, ensuring reliability in harsh environments.

Blind flanges are used to seal the ends of pipelines, preventing liquid or gas leakage and facilitating system maintenance and repair. Their lightweight design simplifies installation and handling, while their strong compatibility with other standard pipe fittings meets diverse project requirements.

The smooth surface of UPVC/CPVC blind flanges reduces fluid resistance, contributing to overall system efficiency.

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parameter aplikasi Standar Teknis
  • SIZE/NOM

    dn20

    dn25

    dn32

    dn40

    dn50

    dn63

    dn75

    dn90

    dn110

    dn140

    dn160

    dn225   

    dn280

    (DN15)

    (DN20)

    (DN25)

    (DN32)

    (DN40)

    DN50)

    (DN65)

    (DN80)

    (DN100)

    (DN125)  

    (DN150)

    (DN200)

    (DN250)

    (1/2")

    (3/4")

    (1")

    (1-1/4")

    (1-1/2")

    (2")

    (2-1/2")

    (3")

    (4")

    (5")

    (6")

    (8")

    (10")

    DIN

    D1

    95

    105

    115

    140

    150

    165

    185

    200

    220

    249

    284

    339

    392

    D2

    65

    75

    85

    100

    110

    125

    145

    160

    180

    210

    240

    295

    350

    δ

    12.7

    14

    15.8

    16.5

    20

    20

    23

    26

    28

    30

    31

    35

    35

    N-Φ

    4-Φ14

    4-Φ14

    4-Φ14

    4-Φ18

    4-Φ18

    4-Φ18

    4-Φ18

    8-Φ18

    8-Φ18

    8-Φ18

    8-Φ22

    8-Φ22

    12-Φ22

    ANSI

    D1

    89

    98

    108

    117

    128

    155

    178

    192

    229

    254

    284

    343

    406

    D2

    61

    70

    79

    89

    98

    121

    140

    152

    191

    216

    241

    298

    362

    δ

    12

    14

    14

    16

    16

    16

    18

    18

    20

    20

    22

    24

    26

    N-Φ

    4-Φ16

    4-Φ16

    4-Φ16

    4-Φ16

    4-Φ16

    4-Φ19

    4-Φ19

    4-Φ19

    4-Φ19

    8-Φ22

    8-Φ22

    8-Φ22

    12-Φ24

    JIS

    DL 1

    70

    75

    90

    100

    105

    120

    140

    150

    175

    210

    240

    290

    355

    D0 LZ

    31

    35

    42.5

    48.5

    61

    73

    90

    105

    132

    158

    186

    238

    289

    δ

    12

    14

    14

    16

    1A 0

    16

    18

    18

    20

    20

    22

    24

    26

    N-Φ

    4-Φ15

    4-Φ15

    4-Φ19

    4-Φ19

    4-Φ19

    4-Φ19

    4-Φ19

    8-Φ19

    8-Φ19

    8-Φ23

    8-Φ23

    12-Φ23

    12-Φ25

SCH80/DIN UPVC/CPVC Blind Flange - Durable Sealing for Industrial Piping Systems

  • Material Composition: Manufactured from SCH80 UPVC (Unplasticized Polyvinyl Chloride) and CPVC (Chlorinated Polyvinyl Chloride), ensuring resistance to a wide range of chemical media. This makes the blind flange suitable for applications where **chemical resistance** is paramount.
  • Structural Integrity: Designed according to **DIN standards** to provide a robust and secure seal at the end of a pipeline. Its solid, disc-like structure is engineered to withstand pressures without leakage, which is crucial for **pipe system maintenance** and shutdown applications.
  • Ease of Installation: Features a bolt pattern that aligns with standard pipe fittings, allowing for straightforward **UPVC/CPVC blind flange installation** and removal. This design simplifies pipeline modification and repair procedures, reducing downtime in industrial settings.

This blind flange is manufactured in compliance with **ASTM D1784** for material and **DIN 8063** for dimensions, ensuring compatibility and consistent performance. The product is designed to provide a secure and non-corrosive seal for isolating sections of piping systems. Its non-metallic construction prevents galvanic corrosion, a common issue in mixed-material systems, making it a reliable component for **industrial fluid handling** and **water treatment** applications. The inherent properties of UPVC and CPVC provide a lightweight alternative to metallic flanges, reducing the load on supporting structures.

Technical Specifications

Parameter SCH80 UPVC Blind Flange SCH80 CPVC Blind Flange
Nominal Size DN 15 to DN 200 DN 15 to DN 200
Standard DIN 8063 DIN 8063
Material Unplasticized Polyvinyl Chloride Chlorinated Polyvinyl Chloride
Operating Temperature Range -10°C to +60°C 0°C to +95°C
Maximum Operating Pressure 1.0 MPa (150 PSI) 1.0 MPa (150 PSI)

Application Areas

This blind flange is specified for use in scenarios where **corrosion resistance** and a reliable seal are critical. Typical applications include:

  • Chemical processing and transport systems.
  • Water and wastewater treatment facilities.
  • Semiconductor manufacturing plants.
  • Power generation and cooling systems.
  • Swimming pool and aquatic center plumbing.

FAQ

1. What are the key differences between a UPVC and CPVC blind flange, and how do I choose the correct one for my application?

The primary distinction lies in their **temperature resistance**. A **UPVC blind flange** is suitable for applications with a maximum operating temperature of up to 60°C, while a **CPVC blind flange** can handle media with temperatures up to 95°C. The choice depends entirely on the specific fluid temperature and operational environment of your system. For instance, processes involving hot corrosive liquids necessitate the higher thermal rating of CPVC. To ensure you select the optimal flange, please consult our technical specifications against your operational parameters. Our application engineers can provide a free consultation to analyze your specific requirements.

2. How does the pressure rating of an SCH80 non-metallic blind flange compare to its metallic counterpart, and can it handle industrial pressures?

While metallic flanges generally have higher pressure ratings, an **SCH80 non-metallic blind flange** is engineered to meet the pressure demands of many industrial fluid systems, typically up to 1.0 MPa (150 PSI) at standard temperatures. The pressure rating is a function of both material properties and temperature; as temperature increases, the pressure rating decreases. It is important to check the pressure-temperature derating charts for the specific material (UPVC or CPVC) and operational conditions. Our blind flanges are rigorously tested to ensure they maintain structural integrity and a leak-proof seal within their specified limits, providing a reliable, corrosion-free solution for your **high-pressure UPVC/CPVC piping needs**.

Perusahaan
Zheyi Pipeline (Wuhan) Co., Ltd.
Zheyi Pipeline (Wuhan) Co., Ltd.

ZHEYI Group Ya Cina SCH8O/DIN UPVC/CPVC Blind Flange Untuk industri makanan/otomotif/elektronik pemasok Dan dibuat khusus SCH8O/DIN UPVC/CPVC Blind Flange Untuk industri makanan/otomotif/elektronik pabrik. Kami berdiri pada tahun 2007, dengan fokus pada penelitian dan pengembangan, produksi, penjualan, dan layanan pipa industri CPVC dan UPVC. Perusahaan telah memperoleh sejumlah sertifikasi, termasuk lisensi produksi peralatan khusus, lisensi higiene produk terkait air Provinsi Zhejiang, sertifikasi sistem manajemen mutu IS09001, sertifikasi sistem manajemen lingkungan IS014001, dan sertifikasi sistem manajemen kesehatan dan keselamatan kerja IS045001. Perusahaan memiliki lebih dari 50 hak kekayaan intelektual independen dan hak impor dan ekspor yang dioperasikan sendiri. Untuk menyediakan produk yang beragam dan layanan yang lebih baik, perusahaan telah memperkenalkan teknologi canggih, peralatan perkakas, dan bahan baku serta sistem manajemen yang unik dari Jerman dan Amerika Serikat. Selama bertahun-tahun, produk kami telah banyak digunakan dalam transportasi pipa cairan asam dan alkali, air ultramurni, air minum, air murni kelas elektronik, dan air limbah industri dalam industri kimia, metalurgi, fotovoltaik, tenaga nuklir, baterai litium, semikonduktor elektronik, makanan, obat-obatan, otomotif, pengolahan air industri, dan industri lainnya. Saat ini, ZHEYI Group telah mendirikan lebih dari 30 perusahaan penjualan di seluruh negeri, dan semua jenis produk diekspor ke Eropa, Amerika, Asia Tenggara, dan negara serta wilayah lain, dan sangat disukai oleh pelanggan dalam dan luar negeri.

Sertifikat Kehormatan
  • ISO 9001: 2015
  • ISO 14001: 2015
  • ISO 45001: 2018
  • ISO 45001: 2018
  • ISO: 45001-2018 en
  • Perusahaan Teknologi Tinggi Nasional
  • Sertifikat
  • Sertifikat
Berita
Tinggalkan pesan
  • Zheyi Pipeline (Wuhan) Co., Ltd.
    Kontrol kualitas yang ketat

    Grup ZHEYI menganut prinsip "kualitas pertama", mengadopsi peralatan berteknologi tinggi internasional dan bahan baku berkualitas tinggi, mengontrol ketat setiap mata rantai produksi, dan berkomitmen untuk menyediakan produk pipa dengan kinerja luar biasa dan tampilan yang indah.

    Perusahaan ini menggunakan peralatan produksi paling canggih dan bahan berkualitas tinggi, termasuk Sekisui dari Jepang dan Lubrizol dari Amerika Serikat. "ZHEYI" memadukan teknologi produksi yang luar biasa dengan manajemen profesional, dan setiap produk menjalani kontrol kualitas yang ketat - mulai dari produksi, inspeksi hingga pengiriman akhir, memastikan kombinasi sempurna antara tampilan dan fungsi.

  • Zheyi Pipeline (Wuhan) Co., Ltd.
    Pengujian kinerja presisi
    Di ZHEYI, setiap produk dibuat dengan sangat teliti, tidak hanya berfokus pada desain estetika yang indah, tetapi juga selalu berkomitmen pada kualitas intrinsik yang sangat baik. Pengujian kinerja yang ketat memastikan bahwa produk dapat mempertahankan stabilitas dan daya tahan bahkan dalam kondisi yang keras.:

    ● Pengujian kepadatan: Mengukur kepadatan material untuk memastikan keseragaman dan stabilitas struktur.
    ● Uji suhu pelunakan Vicat: mengevaluasi tingkat pelunakan bahan dalam kondisi suhu tinggi untuk memastikan kemampuan produk dalam menahan deformasi di berbagai lingkungan.
    ● Uji oven: mensimulasikan ketahanan panas jangka panjang dan memverifikasi kemampuan produk untuk menahan suhu tinggi dalam waktu lama.
    ● Uji hidrostatik: Mengevaluasi kekuatan pipa dalam kondisi tekanan tinggi untuk memastikan keamanan dan keandalan produk.
    ● Uji benturan palu jatuh: Uji ketahanan benturan produk selama pengangkutan, pemasangan, dan penggunaan sehari-hari.

SCH8O/DIN UPVC/CPVC Blind Flange Pengetahuan industri

Installation specifications and sealing precautions for UPVC/CPVC blind flanges

UPVC (unplasticized polyvinyl chloride) and CPVC (chlorinated polyvinyl chloride) blind flanges are widely used in many industries due to their excellent corrosion resistance, lightweight and high cost performance, including safe drinking water, metallurgy, photovoltaics, nuclear power, electronic semiconductors, medicine, industrial water treatment, industrial wastewater and other fields. To ensure its long-term stable operation, installation and sealing are crucial. The following are key specifications and precautions:

1. Installation specifications
Flange alignment and tightening
Before installation, check whether the flange surface is flat to avoid stress concentration due to misalignment.
Gradually tighten the bolts in a diagonal order (it is recommended to use stainless steel or corrosion-resistant bolts) to avoid uneven force on one side and affect the sealing.

Gasket selection
Select suitable gaskets (such as EPDM, PTFE or rubber gaskets) according to different media, for example:
Safe drinking water/pharmaceutical industry: must comply with FDA or sanitary standards (such as EPDM).
Industrial wastewater/metallurgical industry: PTFE gaskets that are resistant to acid and alkali corrosion are more suitable.

Temperature and pressure adaptation
UPVC temperature range (0°C~60°C), CPVC can withstand higher temperatures (-40°C~93°C), and materials must be strictly distinguished in scenarios such as photovoltaics (cooling systems) or nuclear power (auxiliary pipelines).
Avoid overpressure use, especially in high-purity water systems in the electronic semiconductor industry, where pressure fluctuations may cause flange deformation.

Support and shockproof
Long pipeline systems (such as industrial water treatment plants) require additional brackets to reduce the vibration load of blind flanges.

2. Sealing precautions
Surface cleaning
Thoroughly clean the flange sealing surface and the inner wall of the pipeline before installation to prevent particulate matter (such as metal debris in the metallurgical industry) from affecting the sealing effect.

Avoid over-tightening
UPVC/CPVC materials have low hardness. Over-tightening of bolts may cause flange cracking, especially in low-temperature environments (such as photovoltaic plant cooling systems).

Media compatibility check
The pharmaceutical/electronic semiconductor industry needs to ensure that the blind flange material does not release harmful substances (such as plasticizers).
In industrial wastewater treatment, it is necessary to resist chemical corrosion such as chlorine and sulfide.

Regular maintenance
In nuclear power or highly dangerous fluid systems, it is recommended to check the flange sealing status regularly to prevent sudden leakage.

3. Key points of industry application
Safe drinking water/pharmaceuticals: give priority to sanitary CPVC flanges to avoid biological contamination.
Photovoltaics/electronic semiconductors: pay attention to the aging effect of thermal cycles on sealing gaskets.
Metallurgy/industrial wastewater: strengthen chemical corrosion resistance design, such as thickened flanges or anti-corrosion coatings.

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